Our transportable solution can be put anywhere into operation and has an excellent combustion capacity.
The whole plant is mounted on flat racks and consists of four segments:
- Incineration module
- Cooling module (Option)
- Filter module (Option)
- Supply module
The plant concept based on durability to reduce maintenance efforts under site conditions which can be difficult for the operators at site.
The plant concept allows Onshore and Offshore use.
Transportable system (former TIU)
0 – 200 kg/hr
1 – 45 MJ/kg
50 – 1.250 kg/m3
Burner´s Thermal Capacity:
2 x 500 kW
Calorific value of waste:
Main combustion chamber:
Temperature up to 850 °C
Post combustion chamber:
Temperature up to 1100 °C
Kind of plant:
Fix bed system
Diesel burner system with fuel pump
Top filling system (hand filling)
3 side doors for manual de-ashing
Type of Waste / Suitable for:
Depending on the plant execution.
- Ammunition and other explosives
- Lightning ammunition
- Akkus and Batteries
- Mercury containing materials
- PVC (only smaller amounts per feeding sequence allowed)
- Fuel (Diesel, optionally Gas)
- Spray system for liquids
- Front feeding system with pneumatic actuator
- Power generator
ENVIRONMENTAL FRIENDLY AND ENERGY SAVING COOLER
A heat exchanger as a modular part of the incineration system.
The hot and cold gas areas (flue gas/cooling air) are completely separated from each other.
All flue gas areas can be changed easily, in case of a maintenance.
Especially the cooling tubes are very easy to change.
A 6t fork lift is sufficient.
It is a patented design (DPMA).
An external insulation is required.
This system consist of a state of the art double gate semi-automatic door that do not allow leakage from inside of the fire room to the outside. This door system is consisting of two gates: upper gate is a flap system opened and closed by hand or pneumatically.
The lower gate is a horizontally sliding gate that is actuated pneumatically. This gate moves into a closed room. If the feeding is done, the waste falling on to the lower gate.
If the upper flap closes the lower gate will be slided horizontally and the waste fall down to the fire room. The lower gate is cladded with ceramic fibre material or other usable material depending on the need.
The feeding is controlled by the operator.
INCINERATION PROCESS AND BURNER CONTROL
An automated burner serves for the heating of the combustion chamber subject to the temperature of the fire room. For heating the unit at start up the burner is in operation. The feed opening should remain closed, as long as the necessary flue gas temperature is not reached. In the post combustion chamber the gas is heated up to a minimum of 1100 °C. The incineration process produces a sterile ash quality.
The incineration process produces a sterile ash quality. If the incinerator is used as a stand alone unit, the stack module will be mounted to it and the flue gas will be released mixed with fresh air for cooling down the hot flue gas before discharging to the atmosphere from the stack.
INSULATION / LINING
The main combustion chamber is lined with a special ceramic fiber, which is surrounded by a concrete sheath. It is specially blended and very wear- and impact-resistant. The bottom of the post combustion chamber (gas combustion) is lined with a special ceramic fiber, which is surrounded by a concrete sheath. The walls are insulated with a special ceramic fibre, which is heat-resistant up to 1200 °C. This fiber has a special coating as sealing surface that makes it insensitive to dust so that a wear protection is given. Maintenance and repair work are easy to perform.
Via this opening an additive can be loaded manually, if needed.
The additive dosing system can be supplied in two types:
Manual filling or optionally as an automated filling system.
A flue gas filter system is a modular part of the incineration system.
It is connected to the outlet of the air-cooling unit and filter the flue gas of the incineration process.
- Filter with fabric or ceramic filter candles.
- Temperature resistance due to the installed filter types.
- Dust discharge manually or optionally with a conveyor system.
- Induced draft fan.
- External insulation.
The filter system ensures cleaning of the flue gas from fly ash and all emissions, color and odor by means of the additive that is added from top of the cooling module above.
The unit will be furnished with a simple control system that enables easy and safe controlling the system, acc. to the German Electrical Norms and VDI.
STACK AND ACCESSORIES
- Stack (+6 m from ground)
- Continuous exhaust gas monitoring system (CEGM)
- Diesel, gas and water tanks
- Continuous exhast gas monitoring system
Envisaged analyses could be:
- HCL, CL2, NOX, SOX, CO, TOC, etc.
Technical alterations reserved!
DISEASE CONTROL INCINERATOR UNITS
More information only on request.
Link to the CEO ACTION PLEDGE ON EBOLA ERADICATION: https://business.un.org/en/documents/business_action_pledge_signatories