Fight against waste!
The waste incineration company

Transportable incinerators

Our transportable solution can be put anywhere into operation and has an excellent combustion capacity.

PLANT CONCEPT

The whole plant is mounted on flat racks and consists of four segments: 
  1. Incineration module
  2. Cooling module (Option)
  3. Filter module (Option)
  4. Supply module

The plant concept based on durability to reduce maintenance efforts under site conditions which can be difficult for the operators at site.

The four modules combine a fully equiped and environmentally friendly stand-alone unit!

It has all necessary auxiliaries on board, like diesel pump and a compressor system.

The incinerator can be delivered optionally with a spray system for liquids, a power generator and a continuous exhaust gas monitoring system (CEGM).

It is equiped with a two-stage filling system consisting of a concrete gate valve with feeding hopper for top loading.

The refractory lining is based among others on extremely heat-resistant fiber and a wear-resistant fire concrete for the first chamber. The easy installation and operability improve the transportable usage under field conditions.

The plant concept allows Onshore and Offshore use.

Video
Transportable incinerator:














PLANT MODULES

2-STAGE INCINERATOR
Standard execution

Model:

Transportable system (former TIU)

Waste Capacity:

0 – 200 kg/hr

Calorific value:

1 – 45 MJ/kg

Density:

50 – 1.250 kg/m3

Burner´s Thermal Capacity:

2 x 500 kW
Optionally 2 x 700 kW

Calorific value of waste:

12500 kJ/kg

Main combustion chamber:

Temperature up to 850 °C

Post combustion chamber:

Temperature up to 1100 °C
Optionally up to 1300 °C (DCU)

Kind of plant:

Fix bed system
Optionally with grate.

Burners:

Diesel burner system with fuel pump
Optionally with gas burner system

Waste filling:

Top filling system (hand filling)
Optionally with conveyor.

De-ashing:

3 side doors for manual de-ashing

Type of Waste / Suitable for:

Domestic waste and hazardous waste like industrial waste, medical waste, chemical residues that are solid and paste-like.
Depending on the plant execution.

Forbidden materials:

  • Ammunition and other explosives
  • Lightning ammunition
  • Akkus and Batteries
  • Mercury containing materials
  • PVC (only smaller amounts per feeding sequence allowed)

 Requirements: 

  • Fuel (Diesel, optionally Gas)
  • Water
  • Power

Available options:

  • Spray system for liquids
  • Conveyor
  • Front feeding system with pneumatic actuator
  • Power generator


ENVIRONMENTAL FRIENDLY AND ENERGY SAVING COOLER

A heat exchanger as a modular part of the incineration system.

It will cool the flue gas down to a temperature of averagely 200-230 °C.
The advantages are that this facility do not require water consumption with a very low cooling air requirement and high energy output via the cooling air. This cooling air could now be used for process heat or whatever, or simply released into the atmosphere via a chimney, mixed with cold air, for example through a natural air draft at the chimney.

The hot and cold gas areas (flue gas/cooling air) are completely separated from each other.
All flue gas areas can be changed easily, in case of a maintenance.
Especially the cooling tubes are very easy to change.
A 6t fork lift is sufficient.

It is a patented design (DPMA).

An external insulation is required.
 

THE INCINERATION PROCESS

The basic modules are made for the THERMAL DESTRUCTION that combines high temperature, long residence time and high turbulence together with an adequate fuel management system to ensure that hazardous materials are efficiently destroyed. Hazardous materials, when heated to a very high temperature undergoes predictable physical and chemical changes. The high temperature, that is over 1000°C prevents the formation of complex organic molecules and breaks down organics into gas. These primary molecules are stable at that temperature. The oven of our system is capable of burning the waste at a standard temperature of 850 - 1100°C. The more toxic the material, the higher the burning temperature needs to be. An incineration unit will be extended with two additional modules: a) an air cooling system on the same flat rack and b) a filter system for dust filtering and chemical neutralization due to an adsorption system, that combine the following advantages:

CHEMICAL NEUTRALIZATION has been done by use of a special additive that must be added to the waste. This is a very effective additive for SO2, HCl and HF, heavy metals, dioxins, etc.

PHYSICAL FILTERING will be applied by means of a special filter system. The particle removal creates a filter cake, which supports the removal efficiency. Depending on the differential pressure measured across the filter, the parts of the filter elements are cleaned by means of pressurized air impulses.

ADSORPTION is a part of the chemical neutralization, e.g. the binding of molecules or particles to a surface will be done by means of feeding the flue gas through an activated carbon mixture (additives NaHCO3). In this stage the flue gas components with color or those that have taste or odor will be bound, so all these may-be-non-toxic- but disturbing gas components will be eliminated and a colorless, odorless flue gas will be emitted to the atmosphere.

As a result above destruction/separation systems in combination care for a very environmental friendly incineration.

TWO-STAGE TOP FILLING SYSTEM

This system consist of a state of the art double gate semi-automatic door that do not allow leakage from inside of the fire room to the outside. This door system is consisting of two gates: upper gate is a flap system opened and closed by hand or pneumatically.

The lower gate is a horizontally sliding gate that is actuated pneumatically. This gate moves into a closed room. If the feeding is done, the waste falling on to the lower gate.

If the upper flap closes the lower gate will be slided horizontally and the waste fall down to the fire room. The lower gate is cladded with ceramic fibre material or other usable material depending on the need.

The feeding is controlled by the operator.

INCINERATION PROCESS AND BURNER CONTROL 

An automated burner serves for the heating of the combustion chamber subject to the temperature of the fire room. For heating the unit at start up the burner is in operation. The feed opening should remain closed, as long as the necessary flue gas temperature is not reached. In the post combustion chamber the gas is heated up to a minimum of 1100 °C. The incineration process produces a sterile ash quality.

The incineration process produces a sterile ash quality. If the incinerator is used as a stand alone unit, the stack module will be mounted to it and the flue gas will be released mixed with fresh air for cooling down the hot flue gas before discharging to the atmosphere from the stack.

INSULATION / LINING

The main combustion chamber is lined with a special ceramic fiber, which is surrounded by a concrete sheath. It is specially blended and very wear- and impact-resistant. The bottom of the post combustion chamber (gas combustion) is lined with a special ceramic fiber, which is surrounded by a concrete sheath. The walls are insulated with a special ceramic fibre, which is heat-resistant up to 1200 °C. This fiber has a special coating as sealing surface that makes it insensitive to dust so that a wear protection is given. Maintenance and repair work are easy to perform.

ADDITIVE DOSING SYSTEM

Near to the filter side is the special opening to feed an additive.
Via this opening an additive can be loaded manually, if needed.

The additive dosing system can be supplied in two types:
Manual filling or optionally as an automated filling system.

The additive (NaHCO3) is needed if chemical substances like PVC, plastics, etc. shall be incinerated because that can cause emissions of dioxins and furans or heavy metals. The activated carbon added to the additive ensures that the flue gas will not have any color and odour.

 

FLUE GAS FILTER

A flue gas filter system is a modular part of the incineration system.
It is connected to the outlet of the air-cooling unit and filter the flue gas of the incineration process. 

Key figures: 

  • Filter with fabric or ceramic filter candles.
  • Temperature resistance due to the installed filter types.
  • Dust discharge manually or optionally with a conveyor system.
  • Induced draft fan.
  • External insulation.

The filter system ensures cleaning of the flue gas from fly ash and all emissions, color and odor by means of the additive that is added from top of the cooling module above.

CONTROL SYSTEM 

The unit will be furnished with a simple control system that enables easy and safe controlling the system, acc. to the German Electrical Norms and VDI.

STACK AND ACCESSORIES

Standard execution:

  • Stack (+6 m from ground)
  • Compressor
  • Fans

OPTIONAL 

  • Generator
  • Continuous exhaust gas monitoring system (CEGM)
  • Diesel, gas and water tanks
  • Continuous exhast gas monitoring system

 

CONTINUOUS EXHAUST GAS MONITORING SYSTEM (CEGM)

Envisaged analyses could be:

  • HCL, CL2, NOX, SOX, CO, TOC, etc.

Please note:
Transportable / Mobile Incinerators are special designs.
Technical alterations reserved!

Pictures: Millitary units

MODULES OF A TRANSPORTABLE INCINERATION PLANT

Pictures: Disease control incinerator for UN Project



DISEASE CONTROL INCINERATOR UNITS

Our transportable incinerator unit is also available also as transportable disease control unit with higher combustion temperatures.
Transportable disease control incinerator unit
Combustion plant for medical and infected waste
DCU-Unit-Part-1-2-3-4.pdf (596.42KB)
Transportable disease control incinerator unit
Combustion plant for medical and infected waste
DCU-Unit-Part-1-2-3-4.pdf (596.42KB)

More information only on request. 


References:

Corporate responsibility in the fight against Ebola!
The listed companies have signed the United Nations' BUSINESS ACTION PLEDGE ON EBOLA ELIMINATION.
business.un.pdf (11.56MB)
Corporate responsibility in the fight against Ebola!
The listed companies have signed the United Nations' BUSINESS ACTION PLEDGE ON EBOLA ELIMINATION.
business.un.pdf (11.56MB)

Link to the CEO ACTION PLEDGE ON EBOLA ERADICATION: https://business.un.org/en/documents/business_action_pledge_signatories

 

 

 
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